Articles

1.
УДК 669.017.165
Influence of microadditives of transition metals and silver on properties sheets from Al–Cu–Mg system alloys
The state-of-the-art review of deformable aluminum alloys of Al–Cu–Mg system is carried out. Microalloying influence by additives of transition metals (Sc, Zr) and silver of sheet semi-finished products from sredneprochny alloys on the basis of Al–Cu–Mg system is investigated. Alloys with different ratio of Cu/Mg are considered. Mechanical properties, fatigue and fracture toughness characteristics are defined at the room temperature. The positive effect of use of complex microalloying by transition metals (Sc, Zr) and Ag is shown.
Keywords: structure, properties, sheets, Al–Cu–Mg, silver, transitional elements.
Reference List
1. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Entsiklopedicheskiy spravochnik. 2008. №3. S. 2–14.
2. Kablov E.N. Rossii nuzhny materialy novogo pokolenija [Materials of new generation are neces-sary to Russia] // Redkie zemli. 2014. №3. S. 8–13.
3. Kablov E.N., Ospennikova O.G., Vershkov A.V. Redkie metally i redkozemelnye elementy – materialy sovremennyh i budushhih vysokih tehnologij [Rare metals and rare earth elements – materials of modern and future high technologies] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №2. St. 01. Available at: http://www.viam-works.ru (accessed: August 8, 2016).
4. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
5. Polmer I.J. Aluminium Alloys – A Centry of Age Hardening // ICAA-9. Australia, 2004. P. 1–14.
6. Zaharov V.V., Elagin V.I., Rostova T.D., Filatov Ju.A. Metallovedcheskie principy legirovanija aljuminievyh splavov skandiem [Metallovedchesky principles of alloying of aluminum alloys scandium] // Tehnologija legkih splavov. 2010. №1. S. 67–73.
7. Zaharov V.V. O legirovanii aljuminievyh splavov perehodnymi metallami [About alloying of aluminum alloys transition metals] // MiTOM. 2017. №2. S. 3–8.
8. Cho A., Bes B. Damage Tolerance Capability of an Al–Cu–Mg–Ag Alloy (2139) // Materials Science Forum. 2006. Vol. 519–521. P. 603–608. DOI: 10.4028/www.scientidic.net/MSF.519-521.603.
9. Teleshov V.V., Golovleva A.P. Vlijanie malyh dobavok serebra i parametrov tehnologii izgotovlenija na strukturu i svojstva polufabrikatov iz splavov sistemy Al–Cu–Mg–Ag–Xi [Influence of small additives of silver and manufacturing techniques parameters on structure and properties of semi-finished products from Al-Cu-Mg-Ag-Xi system alloys] // Tehnologija legkih splavov. 2006. №1–2. S. 99–119.
10. Grigorev M.V., Antipov V.V., Vakhromov R.O. i dr. Struktura i svoystva slitkov iz splava sistemy Al–Cu–Mg s mikrodobavkami serebra [Structure and properties of ingots from Al-Cu-Mg system alloy with silver microadditives] // Aviatsionnye materialy i tekhnologii. 2013. №3. S. 3–6.
11. Ringer S.P., Polmear I.J., Sakurai T. Effect of additions of Si and Ag to ternary Al–Cu–Mg alloys in the α+S phase field // Materials Science and Engineering: A. 1996. Vol. 217–218. P. 273–278.
12. Teleshov V.V., Golovleva A.P. Aljuminievye splavy sistemy Al–Mg–(Cu), legirovannye serebrom [The aluminum alloys of Al-Mg-(Cu) system alloyed by silver] // Tehnologija legkih splavov. 2004. №6. S. 49–60.
13. Teleshov V.V., Kaputkin E.Ja., Golovleva A.P., Kosmacheva N.P. Temperaturnye intervaly fazovyh prevrashhenij i mehanicheskie svojstva splavov sistemy Al–Mg–Cu–Ag s razlichnym sootnosheniem Cu/Mg [Temperature intervals of phase transformations and mechanical properties of alloys of Al-Mg-Cu-Ag system with different ratio of Cu/Mg] // MiTOM. 2005. №4. S. 18–23.
14. Kolobnev N.I., Hohlatova L.B., Antipov V.V. Perspektivnye aljuminij-litievye splavy dlja samoletnyh konstrukcij [Perspective aluminum-lithium alloys for aircraft designs] // Tehnologija legkih splavov. 2007. №2. S. 35–38.
15. Antipov V.V., Senatorova O.G., Tkachenko E.A., Vahromov R.O. Alyuminievye deformiruemye splavy [Aluminum deformable alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 167–182.
16. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tekhnologiy ikh pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their pro-cessing for the period till 2030] // Aviatsionnye materialy i tekhnologii. 2012. №S. S. 7–17.
2. Kablov E.N. Rossii nuzhny materialy novogo pokolenija [Materials of new generation are neces-sary to Russia] // Redkie zemli. 2014. №3. S. 8–13.
3. Kablov E.N., Ospennikova O.G., Vershkov A.V. Redkie metally i redkozemelnye elementy – materialy sovremennyh i budushhih vysokih tehnologij [Rare metals and rare earth elements – materials of modern and future high technologies] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №2. St. 01. Available at: http://www.viam-works.ru (accessed: August 8, 2016).
4. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
5. Polmer I.J. Aluminium Alloys – A Centry of Age Hardening // ICAA-9. Australia, 2004. P. 1–14.
6. Zaharov V.V., Elagin V.I., Rostova T.D., Filatov Ju.A. Metallovedcheskie principy legirovanija aljuminievyh splavov skandiem [Metallovedchesky principles of alloying of aluminum alloys scandium] // Tehnologija legkih splavov. 2010. №1. S. 67–73.
7. Zaharov V.V. O legirovanii aljuminievyh splavov perehodnymi metallami [About alloying of aluminum alloys transition metals] // MiTOM. 2017. №2. S. 3–8.
8. Cho A., Bes B. Damage Tolerance Capability of an Al–Cu–Mg–Ag Alloy (2139) // Materials Science Forum. 2006. Vol. 519–521. P. 603–608. DOI: 10.4028/www.scientidic.net/MSF.519-521.603.
9. Teleshov V.V., Golovleva A.P. Vlijanie malyh dobavok serebra i parametrov tehnologii izgotovlenija na strukturu i svojstva polufabrikatov iz splavov sistemy Al–Cu–Mg–Ag–Xi [Influence of small additives of silver and manufacturing techniques parameters on structure and properties of semi-finished products from Al-Cu-Mg-Ag-Xi system alloys] // Tehnologija legkih splavov. 2006. №1–2. S. 99–119.
10. Grigorev M.V., Antipov V.V., Vakhromov R.O. i dr. Struktura i svoystva slitkov iz splava sistemy Al–Cu–Mg s mikrodobavkami serebra [Structure and properties of ingots from Al-Cu-Mg system alloy with silver microadditives] // Aviatsionnye materialy i tekhnologii. 2013. №3. S. 3–6.
11. Ringer S.P., Polmear I.J., Sakurai T. Effect of additions of Si and Ag to ternary Al–Cu–Mg alloys in the α+S phase field // Materials Science and Engineering: A. 1996. Vol. 217–218. P. 273–278.
12. Teleshov V.V., Golovleva A.P. Aljuminievye splavy sistemy Al–Mg–(Cu), legirovannye serebrom [The aluminum alloys of Al-Mg-(Cu) system alloyed by silver] // Tehnologija legkih splavov. 2004. №6. S. 49–60.
13. Teleshov V.V., Kaputkin E.Ja., Golovleva A.P., Kosmacheva N.P. Temperaturnye intervaly fazovyh prevrashhenij i mehanicheskie svojstva splavov sistemy Al–Mg–Cu–Ag s razlichnym sootnosheniem Cu/Mg [Temperature intervals of phase transformations and mechanical properties of alloys of Al-Mg-Cu-Ag system with different ratio of Cu/Mg] // MiTOM. 2005. №4. S. 18–23.
14. Kolobnev N.I., Hohlatova L.B., Antipov V.V. Perspektivnye aljuminij-litievye splavy dlja samoletnyh konstrukcij [Perspective aluminum-lithium alloys for aircraft designs] // Tehnologija legkih splavov. 2007. №2. S. 35–38.
15. Antipov V.V., Senatorova O.G., Tkachenko E.A., Vahromov R.O. Alyuminievye deformiruemye splavy [Aluminum deformable alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 167–182.
16. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tekhnologiy ikh pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their pro-cessing for the period till 2030] // Aviatsionnye materialy i tekhnologii. 2012. №S. S. 7–17.
2.
УДК 621.318.1
Bondarenko Yu.A.1, Shubakov V.S.2, Zukov D.G.2
The crystal structure and magnetic properties of the YuNDK35T5 alloys manufacturing by directional high-gradient solidification methods
Influence of directional high gradient solidifications parameters for crystalline structure formation in permanent magnets alloys YuNDK35T5А without additives and alloyed by sulfur and carbon has been investigated. It is established that there is an opportunity to make industrial castings of permanent magnets YuNDK35T5А on the UVNS-5 installation, intended for smelting of shovels of gas-turbine engines. Features of change of alloys compositions, in high-gradient directed solidification process are investigated. Samples of permanent magnets with regular structure (column and single-crystal) and magnetic properties meeting the requirement of GOST 17809–72 and corresponding to the level of foreign analogs are manufacturing.
Keywords: cast permanent magnets YuNDK, column grain structure magnets, single-crystal magnets, directional high-gradient solidification, magnetic properties, high coercive station, crystallization range.
Reference List
1. GOST 17809–72. Materialy magnitotverdye litye [State Standard 17809–72. Magneto firm molded materials]. M.: Izd-vo standartov, 2001. 7 s.
2. GOST 21559–76. Materialy magnitotverdye spechennye [State Standard 21559–76. Materials the magneto firm sintered]. M.: Izd-vo standartov, 1976. 20 s.
3. GOST 24897–81. Materialy magnitotverdye deformiruemye [State Standard 24897–81. Materials the magneto firm deformable]. M.: Izd-vo standartov, 1981. 20 s.
4. GOST 24063–80. Ferrity magnitotverdye [State Standard 24063–80. Ferrite magneto firm]. M.: Izd-vo standartov, 1986. 14 s.
5. Kablov E.N., Piskorskij V.P., Burhanov G.S., Valeev R.A. i dr. Termostabilnye kolcevye magnity s radialnoj teksturoj na osnove Nd(Pr)–Dy–Fe–Co–B [Thermo stable ring magnets with radial structure on the basis of Nd(Pr)–Dy–Fe–Co–B] // Fizika i himija obrabotki materialov. 2011. №3. S. 43–47.
6. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Nazarova N.V. Vlijanie dispro-zija i kobalta na temperaturnuju zavisimost namagnichennosti i fazovyj sostav materiala sistemy Nd–Dy–Fe–Co–B [Influence disproziya and cobalt on temperature dependence of magnetization and phase structure of material of Nd–Dy–Fe–Co–B system] // MiTOM. 2007. №4. S. 3–10.
7. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Chabina E.B. Vlijanie prazeodima na magnitnye svojstva i fazovyj sostav materiala sistemy Nd–Pr–Dy–Fe–Co–B [Influence prazeodima on magnetic properties and phase structure of material of Nd–Pr–Dy–Fe–Co–B system] // MiTOM. 2005. №6. S. 12–16.
8. Petrakov A.F., Piskorskij V.P., Burhanov G.S., Repina M.V., Ivanov S.I. Osobennosti spekanija magnitov Nd(Pr)–Dy–Fe–Co–B c vysokim soderzhaniem Co [Features of agglomeration of magnets of Nd (Pr)–Dy–Fe–Co–B with the high contents Co] // MiTOM. 2012. №7. S. 3–9.
9. Kablov E.N., Ospennikova O.G., Piskorskij V.P., Rezchikova I.I., Valeev R.A., Davydova E.A. Fazovyj sostav spechennyh materialov sistemy Pr–Dy–Fe–Co–B [Phase composition of the Pr–Dy–Fe–Co–B sintered materials] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 5–10. DOI: 10.18577/2071-9140-2015-0-S2-5-10.
10. Kablov E.N., Ospennikova O.G., Rezchikova I.I., Piskorskij V.P., Valeev R.A., Korolev D.V. Zavisimost svojstv spechennyh materialov sistemy Nd–Dy–Fe–Co–B ot tehno-logicheskih parametrov [Properties dependence of the Nd–Dy–Fe–Co–B sintered materials on technological parameters] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 24–29. DOI: 10.18577/2071-9140-2015-0-S2-24-29.
11. Kablov E.N., Ospennikova O.G., Korolev D.V., Piskorskij V.P., Valeev R.A., Rezchikova I.I. Mehanizm vliyaniya soderzhaniya bora i termoobrabotki na svojstva magnitov sistemy Nd–Fe–Al–Ti–B [Influence mechanisms of boron content and heat treatment on the properties of Nd–Fe–Al–Ti–B magnets] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 30–34. DOI: 10.18577/2071-9140-2015-0-S2-30-34.
12. Mishima T. Nickel-aluminum steel for permanent magnets // Stahl und Eisen. 1931. Vol. 53. P. 79.
13. Oliver D.A., Shedden J.W. Cooling of Permanent Magnet Alloys in a Constant Magnetic Field // Nature. 1938. Vol. 142. Issue 3587. P. 209.
14. Pikunov M.V., Beljaev I.V., Sidorov E.V. Kristallizacija splavov i napravlennoe zatverdevanie otlivok [Crystallization of alloys and molding directional solidification]. Vladimir: Vladimirskij gos. un-t, 2002. 213 s.
15. Naastepud P. Controlled solidification of Ticonal X // Zeitschrift fur Angewandte Physik. 1966. Vol. 21. No. 2. P. 104–107.
16. Skljarov A.E., Chaban I.P., Gridnev A.I., Vlasov V.G. Poluchenie monokristallov splavov dlja postojannyh magnitov v promyshlennyh uslovijah [Receiving monocrystals of perma-nent magnet alloys in industrial conditions] // Vyrashhivanie monokristallov tugo-plavkih i redkih metallov. M.: Nauka, 1973. S. 8–11.
17. Skljarov A.E., Chaban I.P., Kudasov V.V. Issledovanie i vybor tehnologicheskih rezhimov dlja proizvodstva monokristallicheskih magnitov iz splavov tipa JuNDK35T5 [Research and choice of technological modes for production of single-crystal magnets from YUNDK35T5 type alloys] // Jelektro-tehnicheskie materialy: tr. Vsesojuz. nauch.-issled. in-ta jel-ektrotehniki. M., 1974. T. 40. S. 81–86.
18. Sergeev V.V., Bulygina T.I. Magnitotverdye materialy [Magneto hard materials]. M.: Jenergija, 1980. 222 s.
19. Koljadov E.V., Gerasimov V.V., Visik E.M. Lite metodom napravlennoj kristallizacii s upravljaemym gradientom temperatury na fronte kristallizacii [Molding by method of the di-rected crystallization with managed temperature gradient at the front crystallization] // Litejnoe proizvodstvo. 2016. №8. S. 24–26.
20. Bondarenko Ju.A., Echin A.B. Napravlennaja kristallizacija zharoprochnogo splava s pere-mennym upravljaemym gradientom [The directed crystallization of hot strength alloy with variable managed gradient] // Voprosy materialovedenija. 2016. №3 (87). S. 5–58.
21. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. GOST 21559–76. Materialy magnitotverdye spechennye [State Standard 21559–76. Materials the magneto firm sintered]. M.: Izd-vo standartov, 1976. 20 s.
3. GOST 24897–81. Materialy magnitotverdye deformiruemye [State Standard 24897–81. Materials the magneto firm deformable]. M.: Izd-vo standartov, 1981. 20 s.
4. GOST 24063–80. Ferrity magnitotverdye [State Standard 24063–80. Ferrite magneto firm]. M.: Izd-vo standartov, 1986. 14 s.
5. Kablov E.N., Piskorskij V.P., Burhanov G.S., Valeev R.A. i dr. Termostabilnye kolcevye magnity s radialnoj teksturoj na osnove Nd(Pr)–Dy–Fe–Co–B [Thermo stable ring magnets with radial structure on the basis of Nd(Pr)–Dy–Fe–Co–B] // Fizika i himija obrabotki materialov. 2011. №3. S. 43–47.
6. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Nazarova N.V. Vlijanie dispro-zija i kobalta na temperaturnuju zavisimost namagnichennosti i fazovyj sostav materiala sistemy Nd–Dy–Fe–Co–B [Influence disproziya and cobalt on temperature dependence of magnetization and phase structure of material of Nd–Dy–Fe–Co–B system] // MiTOM. 2007. №4. S. 3–10.
7. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Chabina E.B. Vlijanie prazeodima na magnitnye svojstva i fazovyj sostav materiala sistemy Nd–Pr–Dy–Fe–Co–B [Influence prazeodima on magnetic properties and phase structure of material of Nd–Pr–Dy–Fe–Co–B system] // MiTOM. 2005. №6. S. 12–16.
8. Petrakov A.F., Piskorskij V.P., Burhanov G.S., Repina M.V., Ivanov S.I. Osobennosti spekanija magnitov Nd(Pr)–Dy–Fe–Co–B c vysokim soderzhaniem Co [Features of agglomeration of magnets of Nd (Pr)–Dy–Fe–Co–B with the high contents Co] // MiTOM. 2012. №7. S. 3–9.
9. Kablov E.N., Ospennikova O.G., Piskorskij V.P., Rezchikova I.I., Valeev R.A., Davydova E.A. Fazovyj sostav spechennyh materialov sistemy Pr–Dy–Fe–Co–B [Phase composition of the Pr–Dy–Fe–Co–B sintered materials] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 5–10. DOI: 10.18577/2071-9140-2015-0-S2-5-10.
10. Kablov E.N., Ospennikova O.G., Rezchikova I.I., Piskorskij V.P., Valeev R.A., Korolev D.V. Zavisimost svojstv spechennyh materialov sistemy Nd–Dy–Fe–Co–B ot tehno-logicheskih parametrov [Properties dependence of the Nd–Dy–Fe–Co–B sintered materials on technological parameters] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 24–29. DOI: 10.18577/2071-9140-2015-0-S2-24-29.
11. Kablov E.N., Ospennikova O.G., Korolev D.V., Piskorskij V.P., Valeev R.A., Rezchikova I.I. Mehanizm vliyaniya soderzhaniya bora i termoobrabotki na svojstva magnitov sistemy Nd–Fe–Al–Ti–B [Influence mechanisms of boron content and heat treatment on the properties of Nd–Fe–Al–Ti–B magnets] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 30–34. DOI: 10.18577/2071-9140-2015-0-S2-30-34.
12. Mishima T. Nickel-aluminum steel for permanent magnets // Stahl und Eisen. 1931. Vol. 53. P. 79.
13. Oliver D.A., Shedden J.W. Cooling of Permanent Magnet Alloys in a Constant Magnetic Field // Nature. 1938. Vol. 142. Issue 3587. P. 209.
14. Pikunov M.V., Beljaev I.V., Sidorov E.V. Kristallizacija splavov i napravlennoe zatverdevanie otlivok [Crystallization of alloys and molding directional solidification]. Vladimir: Vladimirskij gos. un-t, 2002. 213 s.
15. Naastepud P. Controlled solidification of Ticonal X // Zeitschrift fur Angewandte Physik. 1966. Vol. 21. No. 2. P. 104–107.
16. Skljarov A.E., Chaban I.P., Gridnev A.I., Vlasov V.G. Poluchenie monokristallov splavov dlja postojannyh magnitov v promyshlennyh uslovijah [Receiving monocrystals of perma-nent magnet alloys in industrial conditions] // Vyrashhivanie monokristallov tugo-plavkih i redkih metallov. M.: Nauka, 1973. S. 8–11.
17. Skljarov A.E., Chaban I.P., Kudasov V.V. Issledovanie i vybor tehnologicheskih rezhimov dlja proizvodstva monokristallicheskih magnitov iz splavov tipa JuNDK35T5 [Research and choice of technological modes for production of single-crystal magnets from YUNDK35T5 type alloys] // Jelektro-tehnicheskie materialy: tr. Vsesojuz. nauch.-issled. in-ta jel-ektrotehniki. M., 1974. T. 40. S. 81–86.
18. Sergeev V.V., Bulygina T.I. Magnitotverdye materialy [Magneto hard materials]. M.: Jenergija, 1980. 222 s.
19. Koljadov E.V., Gerasimov V.V., Visik E.M. Lite metodom napravlennoj kristallizacii s upravljaemym gradientom temperatury na fronte kristallizacii [Molding by method of the di-rected crystallization with managed temperature gradient at the front crystallization] // Litejnoe proizvodstvo. 2016. №8. S. 24–26.
20. Bondarenko Ju.A., Echin A.B. Napravlennaja kristallizacija zharoprochnogo splava s pere-mennym upravljaemym gradientom [The directed crystallization of hot strength alloy with variable managed gradient] // Voprosy materialovedenija. 2016. №3 (87). S. 5–58.
21. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3.
УДК 621.318.1
Aydullov R.N.2, Burkanov M.V.1, Shubakov V.S.3, Zukov D.G.3
Research of influence heat treatment duration on temperature stability of permanent magnets alloy YuNDK35T5А
Optimum temperature isothermal thermomagnetic treatment of YuNDK35T5А alloys is established. The research of influence heat treatment duration on magnetic properties and temperature stability of material is conducted. It is established, that magnetic properties of the samples, processed at optimum temperature of thermomagnetic treatment don’t change at en-durance, however magnetic properties of the samples processed at non-optimal temperature continue to grow with increase in time of process. It is show that values of temperature coefficient of induction at endurance of 550°С, 100 hours can decrease to 30%. By method of the transaction electron-microscopy it is established that in the heat treatment process the volume fraction of high magnetic particles is changes, that gives the chance to regulate temperature co-efficient of induction in YuNDK35T5А alloy.
Keywords: magnetic properties, high coercive station, temperature coefficient of induction, heat treatment.
Reference List
1. Kekalo I.B., Samarin B.A. Fizicheskoe metallovedenie precizionnyh splavov. Splavy s osobymi magnitnymi svojstvami [Physical metallurgical science of precision alloys. Alloys with special magnetic properties]. M.: Metallurgiya, 1989. 497 s.
2. GOST 17809–72. Materialy magnitotverdye litye [State Standard 17809–72. Magneto firm molded materials]. M.: Izd-vo standartov, 2001. 7 s.
3. GOST 21559–76. Materialy magnitotverdye spechennye [State Standard 21559–76. Magneto firm sintered materials]. M.: Izd-vo standartov, 1976. 20 s.
4. GOST 24897–81. Materialy magnitotverdye deformiruemye [State Standard 24897–81. Materials the magneto firm deformable]. M.: Izd-vo standartov, 1981. 20 s.
5. GOST 24063–80. Ferrity magnitotverdye [State Standard 24063–80. Ferrite magneto firm]. M.: Izd-vo standartov, 1986. 14 s.
6. Kablov E.N., Piskorskij V.P., Burhanov G.S., Valeev R.A., Moiseeva N.S., Stepanova S.V., Petrakov A.F., Tereshina I.S., Repina M.V. Termostabilnye kolcevye magnity s radialnoj teksturoj na osnove Nd(Pr)–Dy–Fe–Co–B [Thermostable ring magnets with radial structure on the basis of Nd(Pr)–Dy–Fe–Co–B] // Fizika i himiya obrabotki materialov. 2011. №3. S. 43–47.
7. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Nazarova N.V. Vliyanie disproziya i kobalta na temperaturnuyu zavisimost namagnichennosti i fazovyj sostav materiala sistemy Nd–Dy–Fe–Co–B [Influence of dysprosium and cobalt on temperature dependence of magnetization and phase structure of material of Nd–Dy–Fe–Co–B system] // Metallovedenie i termicheskaya obrabotka metallov. 2007. №4. S. 3–10.
8. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Chabina E.B. Vliyanie prazeodima na magnitnye svojstva i fazovyj sostav materiala sistemy Nd–Pr–Dy–Fe–Co–B [Influence praseodymium on magnetic properties and phase structure of material of Nd–Pr–Dy–Fe–Co–B system ] // MiTOM. 2005. №6. S. 12–16.
9. Petrakov A.F., Piskorskij V.P., Burhanov G.S., Repina M.V., Ivanov S.I. Osobennosti spekaniya magnitov Nd(Pr)–Dy–Fe–Co–B c vysokim soderzhaniem So [Features of agglomeration of magnets of Nd(Pr)–Dy–Fe–Co–B with the high contents With] // MiTOM. 2012. №7. S. 3–9.
10. Kablov E.N., Ospennikova O.G., Piskorskij V.P., Rezchikova I.I., Valeev R.A., Davydova E.A. Fazovyj sostav spechennyh materialov sistemy Pr–Dy–Fe–Co–B [Phase composition of the Pr–Dy–Fe–Co–B sintered materials] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 5–10. DOI: 10.18577/2071-9140-2015-0-S2-5-10.
11. Kablov E.N., Ospennikova O.G., Rezchikova I.I., Piskorskij V.P., Valeev R.A., Korolev D.V. Zavisimost svojstv spechennyh materialov sistemy Nd–Dy–Fe–Co–B ot tehno-logicheskih parametrov [Properties dependence of the Nd–Dy–Fe–Co–B sintered materials on technological parameters] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 24–29. DOI: 10.18577/2071-9140-2015-0-S2-24-29.
12. Kablov E.N., Ospennikova O.G., Korolev D.V., Piskorskij V.P., Valeev R.A., Rezchikova I.I. Mehanizm vliyaniya soderzhaniya bora i termoobrabotki na svojstva magnitov sistemy Nd–Fe–Al–Ti–B [Influence mechanisms of boron content and heat treatment on the properties of Nd–Fe–Al–Ti–B magnets] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 30–34. DOI: 10.18577/2071-9140-2015-0-S2-30-34.
13. Cherednichenko I.V., Ospennikova O.G., Piskorskij V.P., Valeev R.A., Buzenkov A.V. Ekonomicheskie aspekty proizvodstva postoyannyh magnitov (obzor) [The economics as-pects of manufacturing permanents magnets (review)] // Novosti materialovedeniya. Nauka i tehnika: elektron. nauch.-tehnich. zhurn. 2016. №4 (22). St. 06. Available at: http://materialsnews.ru (accessed: October 02, 2017).
14. Mitkevich A.V. Stabilnost postojannyh magnitov. Leningradskoe otdelenie. Jenergija [Stability of constant magnets. Leningrad department. Energy]. 1971. 128 s.
15. Sergeev V.V., Bulygina T.I. Magnitotverdye materialy [Magneto firm materials]. M.: Energiya, 1980. 222 s.
16. Bulygina T.I., Sergeev V.V. Temperaturnaja stabil'nost' postojannyh magnitov iz splavov sistemy Fe–Co–Ni–Al v intervale temperatur -180÷+550°C [Temperature stability of constant magnets from Fe–Co–Ni–Al system alloys in the range of temperatures -180÷+550°C] // Trudy VNIIJeM. 1971. T. 35. S. 18–22.
17. Perminov A.S., Savchenko E.S., Rjabova Ju.A., Savchenko A.G. i dr. Primenenie statisticheskih procedur pri opredelenii kojefficientov temperaturnoj stabil'nosti gisterezisnyh svojstv [Application of statistical procedures at definition of factors of temperature stability of hysteresis properties] // Mir Izmerenij. 2014. №2. S. 21–25.
18. Perminov A.S., Lavrenteva O.I., Zugaeva D.G., Shuvaeva E.A. i dr. Metodika opredelenija prametrov temperaturnoj stabil'nosti magnitnyh svojstv splavov Fe–Cr–Co [Definition technique prametrov temperature stability of magnetic properties of alloys of Fe–Cr–Co] // Perspektivnye materialy. 2011. №11. S. 290–294.
19. Perminov A.S., Savchenko E.S., Rjabova Ju.A., Savchenko A.G., Menushenkov V.P. Opredelenie parametrov temperaturnoj stabil'nosti magnitnyh svojstv splavov dlja postojannyh magnitov [Determination of parameters of temperature stability of magnetic properties of permanent magnet alloys] // Zavodskaja laboratorija. Diagnostika materialov. 2014. №9. S. 33–36
20. Shestaja mezhdunarodnaja konferencija «Kristallofizika i deformacionnoe povedenie perspektivnyh materialov» [Sixth international conference «Crystalophysics and deformation behavior of perspective materials]. Tezisy dokladov. M. MISiS. 2015. S. 294.
21. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33
2. GOST 17809–72. Materialy magnitotverdye litye [State Standard 17809–72. Magneto firm molded materials]. M.: Izd-vo standartov, 2001. 7 s.
3. GOST 21559–76. Materialy magnitotverdye spechennye [State Standard 21559–76. Magneto firm sintered materials]. M.: Izd-vo standartov, 1976. 20 s.
4. GOST 24897–81. Materialy magnitotverdye deformiruemye [State Standard 24897–81. Materials the magneto firm deformable]. M.: Izd-vo standartov, 1981. 20 s.
5. GOST 24063–80. Ferrity magnitotverdye [State Standard 24063–80. Ferrite magneto firm]. M.: Izd-vo standartov, 1986. 14 s.
6. Kablov E.N., Piskorskij V.P., Burhanov G.S., Valeev R.A., Moiseeva N.S., Stepanova S.V., Petrakov A.F., Tereshina I.S., Repina M.V. Termostabilnye kolcevye magnity s radialnoj teksturoj na osnove Nd(Pr)–Dy–Fe–Co–B [Thermostable ring magnets with radial structure on the basis of Nd(Pr)–Dy–Fe–Co–B] // Fizika i himiya obrabotki materialov. 2011. №3. S. 43–47.
7. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Nazarova N.V. Vliyanie disproziya i kobalta na temperaturnuyu zavisimost namagnichennosti i fazovyj sostav materiala sistemy Nd–Dy–Fe–Co–B [Influence of dysprosium and cobalt on temperature dependence of magnetization and phase structure of material of Nd–Dy–Fe–Co–B system] // Metallovedenie i termicheskaya obrabotka metallov. 2007. №4. S. 3–10.
8. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Chabina E.B. Vliyanie prazeodima na magnitnye svojstva i fazovyj sostav materiala sistemy Nd–Pr–Dy–Fe–Co–B [Influence praseodymium on magnetic properties and phase structure of material of Nd–Pr–Dy–Fe–Co–B system ] // MiTOM. 2005. №6. S. 12–16.
9. Petrakov A.F., Piskorskij V.P., Burhanov G.S., Repina M.V., Ivanov S.I. Osobennosti spekaniya magnitov Nd(Pr)–Dy–Fe–Co–B c vysokim soderzhaniem So [Features of agglomeration of magnets of Nd(Pr)–Dy–Fe–Co–B with the high contents With] // MiTOM. 2012. №7. S. 3–9.
10. Kablov E.N., Ospennikova O.G., Piskorskij V.P., Rezchikova I.I., Valeev R.A., Davydova E.A. Fazovyj sostav spechennyh materialov sistemy Pr–Dy–Fe–Co–B [Phase composition of the Pr–Dy–Fe–Co–B sintered materials] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 5–10. DOI: 10.18577/2071-9140-2015-0-S2-5-10.
11. Kablov E.N., Ospennikova O.G., Rezchikova I.I., Piskorskij V.P., Valeev R.A., Korolev D.V. Zavisimost svojstv spechennyh materialov sistemy Nd–Dy–Fe–Co–B ot tehno-logicheskih parametrov [Properties dependence of the Nd–Dy–Fe–Co–B sintered materials on technological parameters] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 24–29. DOI: 10.18577/2071-9140-2015-0-S2-24-29.
12. Kablov E.N., Ospennikova O.G., Korolev D.V., Piskorskij V.P., Valeev R.A., Rezchikova I.I. Mehanizm vliyaniya soderzhaniya bora i termoobrabotki na svojstva magnitov sistemy Nd–Fe–Al–Ti–B [Influence mechanisms of boron content and heat treatment on the properties of Nd–Fe–Al–Ti–B magnets] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 30–34. DOI: 10.18577/2071-9140-2015-0-S2-30-34.
13. Cherednichenko I.V., Ospennikova O.G., Piskorskij V.P., Valeev R.A., Buzenkov A.V. Ekonomicheskie aspekty proizvodstva postoyannyh magnitov (obzor) [The economics as-pects of manufacturing permanents magnets (review)] // Novosti materialovedeniya. Nauka i tehnika: elektron. nauch.-tehnich. zhurn. 2016. №4 (22). St. 06. Available at: http://materialsnews.ru (accessed: October 02, 2017).
14. Mitkevich A.V. Stabilnost postojannyh magnitov. Leningradskoe otdelenie. Jenergija [Stability of constant magnets. Leningrad department. Energy]. 1971. 128 s.
15. Sergeev V.V., Bulygina T.I. Magnitotverdye materialy [Magneto firm materials]. M.: Energiya, 1980. 222 s.
16. Bulygina T.I., Sergeev V.V. Temperaturnaja stabil'nost' postojannyh magnitov iz splavov sistemy Fe–Co–Ni–Al v intervale temperatur -180÷+550°C [Temperature stability of constant magnets from Fe–Co–Ni–Al system alloys in the range of temperatures -180÷+550°C] // Trudy VNIIJeM. 1971. T. 35. S. 18–22.
17. Perminov A.S., Savchenko E.S., Rjabova Ju.A., Savchenko A.G. i dr. Primenenie statisticheskih procedur pri opredelenii kojefficientov temperaturnoj stabil'nosti gisterezisnyh svojstv [Application of statistical procedures at definition of factors of temperature stability of hysteresis properties] // Mir Izmerenij. 2014. №2. S. 21–25.
18. Perminov A.S., Lavrenteva O.I., Zugaeva D.G., Shuvaeva E.A. i dr. Metodika opredelenija prametrov temperaturnoj stabil'nosti magnitnyh svojstv splavov Fe–Cr–Co [Definition technique prametrov temperature stability of magnetic properties of alloys of Fe–Cr–Co] // Perspektivnye materialy. 2011. №11. S. 290–294.
19. Perminov A.S., Savchenko E.S., Rjabova Ju.A., Savchenko A.G., Menushenkov V.P. Opredelenie parametrov temperaturnoj stabil'nosti magnitnyh svojstv splavov dlja postojannyh magnitov [Determination of parameters of temperature stability of magnetic properties of permanent magnet alloys] // Zavodskaja laboratorija. Diagnostika materialov. 2014. №9. S. 33–36
20. Shestaja mezhdunarodnaja konferencija «Kristallofizika i deformacionnoe povedenie perspektivnyh materialov» [Sixth international conference «Crystalophysics and deformation behavior of perspective materials]. Tezisy dokladov. M. MISiS. 2015. S. 294.
21. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33
4.
УДК 621.74.045
Ospennikova O.G.1, L.I. Rassohina1, Bityutskaya O.N.1, Gamasina M.V.1
Optimization of manufacturing technology of ceramic rods to improve the quality of cast blades of gas turbine engines
Considers the issues of improving the quality of castings of gas turbine engine blades with directional and single crystal structure related to the optimization of manufacturing technology of ceramic rods. Analysis of the obtained characteristics showed that the studied core compositions of its major properties meet the requirements for ceramic rods used in the casting of blades with directional and single-crystal structure. In particular, the use of a rod of mass С1В will reduce the marriage of warping of the ceramic rods at the time of casting and to increase the yield of cast blades on wall thickness.
Keywords: ceramic rod, alloy blade, a gas turbine engine, ceramics, foundry.
Reference List
1. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
2. Ospennikova O.G., Visik E.M., Gerasimov V.V., Koljadov E.V. Puti povyshenija jeksplu-atacionnyh harakteristik lopatok gazoturbinnyh ustanovok [Ways of increase of utilization properties of blades of gas turbine units] // Tehnologija metallov. 2017. №1. S. 17–24.
3. Visik E.M., Gerasimov V.V., Koljadov E.V., Kuzmina N.A. Vlijanie tehnologicheskih rezhimov litja na parametry struktury monokristallov novyh zharoprochnyh splavov [In-fluence of technological modes of molding on parameters of structure of monocrystals of new hot strength alloys] // Metallurgija mashinostroenija. 2016. №5. S. 27–31.
4. Gerasimov V.V., Visik E.M., Koljadov E.V. O neispolzovannyh rezervah napravlennoj kristallizacii v povyshenii jekspluatacionnyh harakteristik detalej GTD i GTU [About unused reserves of the directed crystallization in increase of utilization properties of details of GTЕ and GTU] // Litejnoe proizvodstvo. 20137. №9. S. 30–32.
5. Kablov E.N., Bondarenko Yu.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [Development of process of the directed crystallization of blades of GTE from hot strength alloys with single-crystal and composition structure] // Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.
6. Kablov E.N., Tolorajya V.N. VIAM – osnovopolozhnik otechestvennoj tehnologii litya monokristallicheskih turbinnyh lopatok GTD i GTU [VIAM – the founder of domestic casting technology of single-crystal turbine blades of GTE and GTU] // Aviacionnye materialy i tehnologii. 2012. №S. S. 105–117.
7. Bondarenko Ju.A., Echin A.B., Surova V.A., Narskij A.R. Vlijanie temperaturnogo gradienta na strukturu zharoprochnogo splava pri ego napravlennoj kristallizacii [Influence of temperature gradient on hot strength alloy structure at its directed crystallization] // Litejshhik Rossii. 2014. №5. S. 24–28.
8. Kablov E.N., Tolorajja V.N., Demonis I.M., Orehov N.G. Napravlennaja kristallizacija zharoprochnyh nikelevyh splavov [The directed crystallization of heat resisting nickel alloys] // Tehnologija legkih splavov. 2007. №2. S. 60–70.
9. Ospennikova O.G., Rassohina L.I., Bitjuckaja O.N., Gamazina M.V. Otrabotka tehnologii poluchenija otlivok lopatok GTD metodom napravlennoj kristallizacii iz splavov na osnove Nb–Si kompozita [Development of technology for production of castings by the method of direc-tional solidification of GTE blades made of alloys based on Nb–Si composite] // Trudy VIAM: jelektron. nauch.-tehnich. zhurn. 2017. №4. St. 01 Available at: http://www.viam-works.ru (accessed: June 7, 2017). DOI: 10.18577/2307-6046-2017-0-4-1-1.
10. Folomejkin Ju.I., Kablov E.N., Demonis I.M. Vysokoogneupornaja keramika sterzhnej i form dlja litja lopatok s napravlennoj i monokristallicheskoj strukturami [High-fire-resistant ceramics of rods and casting molds of blades with the directed and single-crystal structures] // Aviacionnaja promyshlennost. 2000. №2. S. 41–44.
11. Beljakov A.V., Razumnova I.V., Demonis I.M., Folomejkin Ju.I. Legkoudaljaemye keramicheskie sterzhni dlja lit'ja lopatok GTD po vyplavljaemym modeljam [Easily deleted ceramic rods for molding of blades of GTЕ on melted models] // Steklo i keramika. 2012. №4. S. 26–31.
12. Folomejkin Ju.I., Kablov E.N., Demonis I.M. Vysokoogneupornye keramicheskie sterzhni i formy dlja litja lopatok metodom napravlennoj kristallizacii [High-fire-resistant ceramic rods and casting molds of blades method of the directed crystallization] // Aviacionnye materialy i tehnologii. 2003. №1. S. 33–44.
13. Kablov E.N., Svetlov I.L., Demonis I.M. Folomejkin Ju.I. Monokristallicheskie lopatki s transpiracionnym ohlazhdeniem dlja vysokotemperaturnyh gazoturbinnyh dvigatelej [Single-crystal blades with transpiration cooling for high-temperature gas turbine engines] // Aviacionnye materialy i tehnologii. 2003. №1. S. 24–33.
14. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
15. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine engines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. 632 s.
2. Ospennikova O.G., Visik E.M., Gerasimov V.V., Koljadov E.V. Puti povyshenija jeksplu-atacionnyh harakteristik lopatok gazoturbinnyh ustanovok [Ways of increase of utilization properties of blades of gas turbine units] // Tehnologija metallov. 2017. №1. S. 17–24.
3. Visik E.M., Gerasimov V.V., Koljadov E.V., Kuzmina N.A. Vlijanie tehnologicheskih rezhimov litja na parametry struktury monokristallov novyh zharoprochnyh splavov [In-fluence of technological modes of molding on parameters of structure of monocrystals of new hot strength alloys] // Metallurgija mashinostroenija. 2016. №5. S. 27–31.
4. Gerasimov V.V., Visik E.M., Koljadov E.V. O neispolzovannyh rezervah napravlennoj kristallizacii v povyshenii jekspluatacionnyh harakteristik detalej GTD i GTU [About unused reserves of the directed crystallization in increase of utilization properties of details of GTЕ and GTU] // Litejnoe proizvodstvo. 20137. №9. S. 30–32.
5. Kablov E.N., Bondarenko Yu.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [Development of process of the directed crystallization of blades of GTE from hot strength alloys with single-crystal and composition structure] // Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.
6. Kablov E.N., Tolorajya V.N. VIAM – osnovopolozhnik otechestvennoj tehnologii litya monokristallicheskih turbinnyh lopatok GTD i GTU [VIAM – the founder of domestic casting technology of single-crystal turbine blades of GTE and GTU] // Aviacionnye materialy i tehnologii. 2012. №S. S. 105–117.
7. Bondarenko Ju.A., Echin A.B., Surova V.A., Narskij A.R. Vlijanie temperaturnogo gradienta na strukturu zharoprochnogo splava pri ego napravlennoj kristallizacii [Influence of temperature gradient on hot strength alloy structure at its directed crystallization] // Litejshhik Rossii. 2014. №5. S. 24–28.
8. Kablov E.N., Tolorajja V.N., Demonis I.M., Orehov N.G. Napravlennaja kristallizacija zharoprochnyh nikelevyh splavov [The directed crystallization of heat resisting nickel alloys] // Tehnologija legkih splavov. 2007. №2. S. 60–70.
9. Ospennikova O.G., Rassohina L.I., Bitjuckaja O.N., Gamazina M.V. Otrabotka tehnologii poluchenija otlivok lopatok GTD metodom napravlennoj kristallizacii iz splavov na osnove Nb–Si kompozita [Development of technology for production of castings by the method of direc-tional solidification of GTE blades made of alloys based on Nb–Si composite] // Trudy VIAM: jelektron. nauch.-tehnich. zhurn. 2017. №4. St. 01 Available at: http://www.viam-works.ru (accessed: June 7, 2017). DOI: 10.18577/2307-6046-2017-0-4-1-1.
10. Folomejkin Ju.I., Kablov E.N., Demonis I.M. Vysokoogneupornaja keramika sterzhnej i form dlja litja lopatok s napravlennoj i monokristallicheskoj strukturami [High-fire-resistant ceramics of rods and casting molds of blades with the directed and single-crystal structures] // Aviacionnaja promyshlennost. 2000. №2. S. 41–44.
11. Beljakov A.V., Razumnova I.V., Demonis I.M., Folomejkin Ju.I. Legkoudaljaemye keramicheskie sterzhni dlja lit'ja lopatok GTD po vyplavljaemym modeljam [Easily deleted ceramic rods for molding of blades of GTЕ on melted models] // Steklo i keramika. 2012. №4. S. 26–31.
12. Folomejkin Ju.I., Kablov E.N., Demonis I.M. Vysokoogneupornye keramicheskie sterzhni i formy dlja litja lopatok metodom napravlennoj kristallizacii [High-fire-resistant ceramic rods and casting molds of blades method of the directed crystallization] // Aviacionnye materialy i tehnologii. 2003. №1. S. 33–44.
13. Kablov E.N., Svetlov I.L., Demonis I.M. Folomejkin Ju.I. Monokristallicheskie lopatki s transpiracionnym ohlazhdeniem dlja vysokotemperaturnyh gazoturbinnyh dvigatelej [Single-crystal blades with transpiration cooling for high-temperature gas turbine engines] // Aviacionnye materialy i tehnologii. 2003. №1. S. 24–33.
14. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
15. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine engines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. 632 s.
5.
УДК 678.7
Kovalenko A.V.1, Tundaikin K.O.1, Parahin I.V.1, Lukinа A.I.1
The phenolic-rubber foam is not corrosive to non-ferrous metals
The possibilities of receiving flexible phenolic-rubber foams, having not activity in relation to non-ferrous metals are considered. The influence of novolak oligomer on kinetics of curing resol oligomer with heating to temperature of 150°C is studied. The possibility of mixing between resol and novolac oligomers is shown. The complex of technological and operational properties phenolic-rubber foams, contains resol oligomer (FrK) is studied.
Work is executed within implementation of the complex scientific direction 16.1. «Polymeric syntactic materials and foams» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)
Keywords: phenolic oligomer, combination, rubber, foam materials, composite materials, technology.
Reference List
1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Kablov E.N. Khimiya v aviatsionnom materialovedenii [Chemistry in aviation materials science] // Rossiyskiy khimicheskiy zhurnal. 2010. T. LIV. №1. S. 3–4.
3. Kablov E.N. Materialy i khimicheskie tekhnologii dlya aviatsionnoy tekhniki [Materials and chemical technologies for aviation engineering] // Vestnik Rossiyskoy akademii nauk. 2012. T. 82. №6. S. 520–530.
4. Kablov E.N. Osnovnye itogi i napravlenija razvitija materialov dlja perspektivnoj aviacionnoj tehniki [The main results and the directions of development of materials for perspective aviation engineering] // Aviacionnye materialy 75 let. Izbrannye trudy VIAM 1932–2007: jubil. nauch.-tehnich. sbornik. M.: VIAM, 2007. S. 20–26.
5. Kablov E.N. Materialy novogo pokolenija [Materials of new generation] // Zashhita i bezopasnost. 2014. №4. S. 28–29.
6. Vlasenko F.S., Raskutin A.E. Primenenie polimernyh kompozicionnyh materialov v stroitelnyh konstrukcijah [Applying FRP in building structures] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №8. St. 03. Available at: http://viam-works.ru (accessed: February 1, 2015).
7. Sytyj Ju.V., Kisljakova V.I., Sagomonova V.A., Nikolaeva M.F. Novyj mnogoslojnyj uplotnitelnyj material VTP-2P [New multi-layer sealing material VTP-2P] // Aviacionnye materialy i tehnologii. 2011. №4. S. 32–34.
8. Samatadze A.I., Parahin I.V., Porosova N.F., Tumanov A.S. Poluchenie fenolokauchukovyh penoplastov metodom «bessernoj» vulkanizacii [Production of phenolic-elastomer foams by sulfur-free vulcanization] // Aviacionnye materialy i tehnologii. 2013. №3. S. 49–52.
9. Kovtunov A.I., Khokhlov Yu.Yu., Myamin S.V. Tehnologiya formirovaniya i svojstva kompozicionnyh penomaterialov [Technology of formation and properties of composite foams] //Aviacionnye materialy i tehnologii. 2015. №3 (36). S. 64–68. DOI: 10.18577/2071-9140-2015-0-3-64-68.
10. Nefedov N.I., Salihov T.R., Melnikov D.A. Issledovanie processa otverzhdenija ftorsoderzhashhih oligomerov i konformnyh pokrytij na ih osnove [Research of process of curing of fluorinated oligomers and conformal coverings on their basis] // Lakokrasochnye materialy i ih primenenie. 2015. №1–2. S. 80–83.
11. Sunil Jose T., Anoop Anand K., Joseph Rani. On the Mechanical Properties of EPDM/CIIR Blends Cured with Reactive Phenolic Resin // International Journal of Polymeric Materials. 2010. Vol. 59. No. 7. Р. 488–497.
12. Xie Chan, Jia Zhixin, Jia Demin et al. The Effect of Dy (III) Complex with 2-Mercaptobenzimidazole on the Thermo-Oxidation Aging Behavior of Natural Rubber Vulcanizates // International Journal of Polymeric Materials. 2010. Vol. 59. No. 9. Р. 663–679.
13. Patel Hasmukh S., Patel Bhavdeep K., Morekar Manish M., Dixit Bharat C. Synthesis, Characterization and Glass Reinforcement of Urea-Formaldehyde-Phenol Resins // Interna-tional Journal of Polymeric Materials. 2009. Vol. 58. No. 11. Р. 604–611.
14. Yoganathan R.B., Mammucari R., Foster N.R. Dense Gas Processing of Polymers // Polymer Reviews. 2011. Vol. 50. No. 2. Р. 144–177.
15. Samatadze A.I., Parahin I.V. Obosnovanie vybora plastifikatora dlja jelastichnogo fenol'nogo penoplasta [Justification of choice of the plasticizer for flexible phenolic foam] // Vse materialy. Jenciklopedicheskij spravochnik. 2015. №10. S. 40–44.
2. Kablov E.N. Khimiya v aviatsionnom materialovedenii [Chemistry in aviation materials science] // Rossiyskiy khimicheskiy zhurnal. 2010. T. LIV. №1. S. 3–4.
3. Kablov E.N. Materialy i khimicheskie tekhnologii dlya aviatsionnoy tekhniki [Materials and chemical technologies for aviation engineering] // Vestnik Rossiyskoy akademii nauk. 2012. T. 82. №6. S. 520–530.
4. Kablov E.N. Osnovnye itogi i napravlenija razvitija materialov dlja perspektivnoj aviacionnoj tehniki [The main results and the directions of development of materials for perspective aviation engineering] // Aviacionnye materialy 75 let. Izbrannye trudy VIAM 1932–2007: jubil. nauch.-tehnich. sbornik. M.: VIAM, 2007. S. 20–26.
5. Kablov E.N. Materialy novogo pokolenija [Materials of new generation] // Zashhita i bezopasnost. 2014. №4. S. 28–29.
6. Vlasenko F.S., Raskutin A.E. Primenenie polimernyh kompozicionnyh materialov v stroitelnyh konstrukcijah [Applying FRP in building structures] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №8. St. 03. Available at: http://viam-works.ru (accessed: February 1, 2015).
7. Sytyj Ju.V., Kisljakova V.I., Sagomonova V.A., Nikolaeva M.F. Novyj mnogoslojnyj uplotnitelnyj material VTP-2P [New multi-layer sealing material VTP-2P] // Aviacionnye materialy i tehnologii. 2011. №4. S. 32–34.
8. Samatadze A.I., Parahin I.V., Porosova N.F., Tumanov A.S. Poluchenie fenolokauchukovyh penoplastov metodom «bessernoj» vulkanizacii [Production of phenolic-elastomer foams by sulfur-free vulcanization] // Aviacionnye materialy i tehnologii. 2013. №3. S. 49–52.
9. Kovtunov A.I., Khokhlov Yu.Yu., Myamin S.V. Tehnologiya formirovaniya i svojstva kompozicionnyh penomaterialov [Technology of formation and properties of composite foams] //Aviacionnye materialy i tehnologii. 2015. №3 (36). S. 64–68. DOI: 10.18577/2071-9140-2015-0-3-64-68.
10. Nefedov N.I., Salihov T.R., Melnikov D.A. Issledovanie processa otverzhdenija ftorsoderzhashhih oligomerov i konformnyh pokrytij na ih osnove [Research of process of curing of fluorinated oligomers and conformal coverings on their basis] // Lakokrasochnye materialy i ih primenenie. 2015. №1–2. S. 80–83.
11. Sunil Jose T., Anoop Anand K., Joseph Rani. On the Mechanical Properties of EPDM/CIIR Blends Cured with Reactive Phenolic Resin // International Journal of Polymeric Materials. 2010. Vol. 59. No. 7. Р. 488–497.
12. Xie Chan, Jia Zhixin, Jia Demin et al. The Effect of Dy (III) Complex with 2-Mercaptobenzimidazole on the Thermo-Oxidation Aging Behavior of Natural Rubber Vulcanizates // International Journal of Polymeric Materials. 2010. Vol. 59. No. 9. Р. 663–679.
13. Patel Hasmukh S., Patel Bhavdeep K., Morekar Manish M., Dixit Bharat C. Synthesis, Characterization and Glass Reinforcement of Urea-Formaldehyde-Phenol Resins // Interna-tional Journal of Polymeric Materials. 2009. Vol. 58. No. 11. Р. 604–611.
14. Yoganathan R.B., Mammucari R., Foster N.R. Dense Gas Processing of Polymers // Polymer Reviews. 2011. Vol. 50. No. 2. Р. 144–177.
15. Samatadze A.I., Parahin I.V. Obosnovanie vybora plastifikatora dlja jelastichnogo fenol'nogo penoplasta [Justification of choice of the plasticizer for flexible phenolic foam] // Vse materialy. Jenciklopedicheskij spravochnik. 2015. №10. S. 40–44.
6.
УДК 665.939.5
Petrova A.P.1
Influence of сarborane groups on curing processes of carborane-containing adhesives of different chemical nature. Part 1. Curing of adhesive on the basis of phenolformaldehyde oligomers
Mechanisms of curing of glues as a part of which carboranconteining components are used are considered. Curing processes in carboranconteined phenolic and rubber and phenolic and organic silicon adhesives are investigated. Researches carried out using methods IR spectroscopy, TGA and on change of the maintenance of soluble fraction in hardened compositions. Influence of structure of carborane groups on curing processes is shown.
It is shown that carborane groups make essential impact on the speed of processes of thermochemical transformations when curing adhesives, shifting them in area of more high temperatures.
Keywords: phenolformaldehyde oligomers, carboranes, adhesive, curing, IR spectrum, TGA, durability of adhesived joints, thermomechanical characteristics, dilatometry, x-ray diffraction analysis, diffractogram.
Reference List
1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [In-novative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Kablov E.N. Aviatsionnoe materialovedenie v XXI veke. Perspektivy i zadachi [Aviation materials science in the XXI century. Perspectives and tasks] // Aviatsionnye materialy. Iz-brannye trudy «VIAM» 1932–2002. M.: VIAM, 2002. S. 23–47.
3. Grashhenkov D.V., Chursova L.V. Strategiya razvitiya kompozicionnyh i funkcionalnyh materialov [Strategy of development of composite and functional materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.
4. Petrova A.P. Povyshenie termostojkosti klejashhih sistem na osnove fenolformaldegidnyh oligomerov pri modifikacii karboranami [Increasing thermal resistance of the adhesive sys-tems based on phenol-formaldehyde oligomers with modification of the carborane] // Novosti materialovedenija. Nauka i tehnika: jelektron. nauch.-tehnich. zhurn. 2017. №1. St. 03. Available at: http://www.materialsnews.ru (accessed: June 27, 2017).
5. Petrova A.P. Laptev A.B. Termicheskaja ustojchivost karboransoderzhashhih klejashhih sistem na osnove fenolformaldegidnyh oligomerov [Thermal stability of karbor-ansoderzhashchy gluing systems on the basis of fenolformaldegidny oligomers] // Klei. Germetiki. Tehnologii. 2017. №7. S. 2–6.
6. Petrova A.P., Laptev A.B. Fenolno-kauchukovye klei, modificirovannye karboranami [The phenolic and rubber glues modified by carboranes] // Klei. Germetiki. Tehnologii. 2017. №6. S. 2–6.
7. Grajms R. Karborany [Carboranes]. Per. s angl. / pod red. A.F. Zhigacha. M.: Mir, 1974. 264 s.
8. Petrova A.P., Valeckij P.M. Fenolno-kauchukovye karboransoderzhashhie klei s sobstvennym ferromagnetizmom [Phenolic and rubber carborane containing glues with own ferromagnetizm] // Klei. Germetiki. Tehnologii. 2007. №4. S. 6–10.
9. Petrova A.P. Povyshenie termostojkosti poliuretanovyh klejashhih sistem pri modifikacii karboranami [Increase of thermal stability of polyurethane gluing systems when updating by carboranes] // Novosti materialovedenija. Nauka i tehnika: jelektron. nauch.-tehnich. zhurn. 2017. №1. St. 04. Available at: http://www.materialsnews.ru (accessed: June 27, 2017).
10. Petrova A.P., Laptev A.B. Termicheskaja ustojchivost karboransoderzhashhih poliuretanovyh klejashhih sistem [Thermal stability carborane of containing polyurethane gluing systems] // Klei. Germetiki. Tehnologii. 2017. №8. S. 2–5.
11. Lipatova T.Je., Bakalo L.A. Kinetika i mehanizm reakcij obrazovanija poliuretanov [Kinetics and mechanism of reactions of education poliuretanov] // Uspehi himii poliuretanov. Kiev: Naukova Dumka, 1972. S. 195–213.
12. Valeckij P.M., Petrova A.P. Polimernye klei na osnove karboransoderzhashhih soedinenij [Polymeric glues on basis carborane of containing connections] // Klei. Germetiki. Tehnologii. 2005. №3. S. 2–5.
13. Petrova A.P. Magnitoprovodjashhie kleevye kompozicii na osnove karboransoderzhashhih soedinenij [Magneto carrying-out glue compositions on basis carborane of containing con-nections] // Klei. Germetiki. Tehnologii. 2006. №11. S. 3–4.
14. Lukina N.F., Dementeva L.A., Petrova A.P., Serezhenkov A.A. Konstrukcionnye i termostojkie klei [Constructional and heat-resistant glues] // Aviacionnye materialy i tehnologii. 2012. №S. S. 328–335.
15. Sharova I.A., Petrova A.P. Obzor po materialam mezhdunarodnoj konferencii po kleyam i germetikam (WAC-2012, Franciya) [Review of world adhesive and sealant conference (WAC-2012, France] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №8. St. 06. Available at: http://www.viam-works.ru (accessed: June 19, 2017).
2. Kablov E.N. Aviatsionnoe materialovedenie v XXI veke. Perspektivy i zadachi [Aviation materials science in the XXI century. Perspectives and tasks] // Aviatsionnye materialy. Iz-brannye trudy «VIAM» 1932–2002. M.: VIAM, 2002. S. 23–47.
3. Grashhenkov D.V., Chursova L.V. Strategiya razvitiya kompozicionnyh i funkcionalnyh materialov [Strategy of development of composite and functional materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.
4. Petrova A.P. Povyshenie termostojkosti klejashhih sistem na osnove fenolformaldegidnyh oligomerov pri modifikacii karboranami [Increasing thermal resistance of the adhesive sys-tems based on phenol-formaldehyde oligomers with modification of the carborane] // Novosti materialovedenija. Nauka i tehnika: jelektron. nauch.-tehnich. zhurn. 2017. №1. St. 03. Available at: http://www.materialsnews.ru (accessed: June 27, 2017).
5. Petrova A.P. Laptev A.B. Termicheskaja ustojchivost karboransoderzhashhih klejashhih sistem na osnove fenolformaldegidnyh oligomerov [Thermal stability of karbor-ansoderzhashchy gluing systems on the basis of fenolformaldegidny oligomers] // Klei. Germetiki. Tehnologii. 2017. №7. S. 2–6.
6. Petrova A.P., Laptev A.B. Fenolno-kauchukovye klei, modificirovannye karboranami [The phenolic and rubber glues modified by carboranes] // Klei. Germetiki. Tehnologii. 2017. №6. S. 2–6.
7. Grajms R. Karborany [Carboranes]. Per. s angl. / pod red. A.F. Zhigacha. M.: Mir, 1974. 264 s.
8. Petrova A.P., Valeckij P.M. Fenolno-kauchukovye karboransoderzhashhie klei s sobstvennym ferromagnetizmom [Phenolic and rubber carborane containing glues with own ferromagnetizm] // Klei. Germetiki. Tehnologii. 2007. №4. S. 6–10.
9. Petrova A.P. Povyshenie termostojkosti poliuretanovyh klejashhih sistem pri modifikacii karboranami [Increase of thermal stability of polyurethane gluing systems when updating by carboranes] // Novosti materialovedenija. Nauka i tehnika: jelektron. nauch.-tehnich. zhurn. 2017. №1. St. 04. Available at: http://www.materialsnews.ru (accessed: June 27, 2017).
10. Petrova A.P., Laptev A.B. Termicheskaja ustojchivost karboransoderzhashhih poliuretanovyh klejashhih sistem [Thermal stability carborane of containing polyurethane gluing systems] // Klei. Germetiki. Tehnologii. 2017. №8. S. 2–5.
11. Lipatova T.Je., Bakalo L.A. Kinetika i mehanizm reakcij obrazovanija poliuretanov [Kinetics and mechanism of reactions of education poliuretanov] // Uspehi himii poliuretanov. Kiev: Naukova Dumka, 1972. S. 195–213.
12. Valeckij P.M., Petrova A.P. Polimernye klei na osnove karboransoderzhashhih soedinenij [Polymeric glues on basis carborane of containing connections] // Klei. Germetiki. Tehnologii. 2005. №3. S. 2–5.
13. Petrova A.P. Magnitoprovodjashhie kleevye kompozicii na osnove karboransoderzhashhih soedinenij [Magneto carrying-out glue compositions on basis carborane of containing con-nections] // Klei. Germetiki. Tehnologii. 2006. №11. S. 3–4.
14. Lukina N.F., Dementeva L.A., Petrova A.P., Serezhenkov A.A. Konstrukcionnye i termostojkie klei [Constructional and heat-resistant glues] // Aviacionnye materialy i tehnologii. 2012. №S. S. 328–335.
15. Sharova I.A., Petrova A.P. Obzor po materialam mezhdunarodnoj konferencii po kleyam i germetikam (WAC-2012, Franciya) [Review of world adhesive and sealant conference (WAC-2012, France] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №8. St. 06. Available at: http://www.viam-works.ru (accessed: June 19, 2017).
7.
category: Composite materials
УДК 678.8
Doriomedov M.S.1, A.V. Hrulkov1
The use of pultrusion for receiving structural elements from composite materials
Currently abroad in the manufacture of structural elements of aircrafttional techniques use polymer composite materials, fabrication provided by pultrusion technology. A distinctive feature of this technology lies in the fact that the source component is of continuous filaments applied prepreg. The use of prepregs in the manufacture of elements of aviation constructions allows to reduce the complexity of manufacturing, including to improve the quality of the final product. Additionally, the porosity of the products does not exceed 1%, subject to the existing requirements meets the aircraft requirements.
Keywords: polymer composites, pultrusion, prepreg.
Reference List
1. Makuhin A.G., Syrovoj G.V., Ratushnjak A.Ju. Pultruzija, kak tehnologicheskij process izgo-tovlenija izdelij iz kompozicionnyh materialov [Pultrusion, as technological process of manufacturing of products of composite materials] // Progressivnye tehnologii i sistemy mashinostroenija. 2016. №1 (52). S. 99–106.
2. Ljahova L.G., Iodchik A.A. Analiz vozmozhnosti primenenija shpunta iz ul'trakompozitnyh materialov v gidrotehnicheskom stroitel'stve [The analysis of possibility of application of groove from ultracomposite materials in hydrotechnical construction] // Dalnij Vostok: problemy razvitija arhi-tekturno-stroitelnogo kompleksa. 2016. №1. S. 423–426.
3. Grigorev S.N., Krasnovskij A.N., Kvachev K.V. Propitka stekljannyh volokon v processe pultruzii polimernyh kompozicionnyh materialov [Impregnation of glass fibers in the course of pultrusion of polymeric composite materials] // Steklo i keramika. 2014. №12. S. 28–30.
4. Vlasenko F.S., Raskutin A.E. Primenenie polimernyh kompozicionnyh materialov v stroitelnyh konstrukcijah [Applying FRP in building structures] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №8. St. 03. Available at: http://viam-works.ru (accessed: July 02, 2017)..
5. Kompanija AO «Pultruzionnye tehnologii» [JSC Pultruzionnye tekhnologii company]: ofic. sajt. Available at: http://www.pultrusion.su (accessed: June 17, 2017).
6. Kompanija OOO «NPP Centr Pultruzii» [JSC NPP Center Pultruzii company]: ofic. sajt. Available at: http://www.c-pult.ru (accessed: June 17, 2017).
7. Kompanija ZAO «Flotenk» [JSC Flotenk company]: ofic. sajt. Available at:http://www.flotenk.ru/ (accessed: June 17, 2017).
8. Zinovev V.S., Ovchinnikov I.G. Vozmozhnost primenenija kompozitnyh materialov pri iz-gotovlenii i montazhe peshehodnyh mostov [Possibility of application of composite materials when manufacturing and mounting pedestrian bridges] // Novye idei novogo veka: mater. mezhdunar. nauch. konf. FAD TOGU. 2013. T. 2. S. 278–284.
9. Kompanija JAMCO Corp. [JAMCO Corp. company]: ofic. sajt. Available at: https://www.jamco.co.jp/ja/index.html (accessed: June 17, 2017).
10. Novye polimernye kompozicionnye materialy i tehnologii: tehnologicheskaja platform [New polymeric composite materials and technologies: technological platform]: ofic. sajt. Available at: http://tppkm.viam.ru (accessed: June 17, 2017).
11. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
12. Doriomedov M.S., Petrov A.V., Daskovskiy M.I., Skripachev S.Yu. Pererabotka armiruyushchikh napolniteley pri utilizatsii izdeliy iz PKM [Processing of reinforcing fillers at utilization of products from PCM] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №8. St. 12. Available at: http://www.viam-works.ru (accessed: July 02, 2017). DOI: 10.18577/2307-6046-2016-0-8-12-12.
13. Sevastjanov D.V., Doriomedov M.S., Daskovskij M.I., Skripachev S.Ju. Samoarmirovannye polimernye kompozity – klassifikacija, poluchenie, mehanicheskie svojstva i primenenie (obzor) [Single-polymer composites – classification, synthesis, mechanical properties and application (review)] // Trudy VIAM: jelektron. nauch.-tehnich. zhurn. 2017. №4 (52). St. 12. Available at: http://www.viam-works.ru (accessed: July 02, 2017). DOI: 10.18577/2307-6046-2017-0-4-12-12.
14. Kablov E.N. Sovremennye materialy – osnova innovatsionnoy modernizatsii Rossii [Modern materials – basis of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.
15. Kablov E.N. Kompozity: segodnya i zavtra [Composites: today and tomorrow] // Metally Evrazii. 2015. №1. S. 36–39.
2. Ljahova L.G., Iodchik A.A. Analiz vozmozhnosti primenenija shpunta iz ul'trakompozitnyh materialov v gidrotehnicheskom stroitel'stve [The analysis of possibility of application of groove from ultracomposite materials in hydrotechnical construction] // Dalnij Vostok: problemy razvitija arhi-tekturno-stroitelnogo kompleksa. 2016. №1. S. 423–426.
3. Grigorev S.N., Krasnovskij A.N., Kvachev K.V. Propitka stekljannyh volokon v processe pultruzii polimernyh kompozicionnyh materialov [Impregnation of glass fibers in the course of pultrusion of polymeric composite materials] // Steklo i keramika. 2014. №12. S. 28–30.
4. Vlasenko F.S., Raskutin A.E. Primenenie polimernyh kompozicionnyh materialov v stroitelnyh konstrukcijah [Applying FRP in building structures] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №8. St. 03. Available at: http://viam-works.ru (accessed: July 02, 2017)..
5. Kompanija AO «Pultruzionnye tehnologii» [JSC Pultruzionnye tekhnologii company]: ofic. sajt. Available at: http://www.pultrusion.su (accessed: June 17, 2017).
6. Kompanija OOO «NPP Centr Pultruzii» [JSC NPP Center Pultruzii company]: ofic. sajt. Available at: http://www.c-pult.ru (accessed: June 17, 2017).
7. Kompanija ZAO «Flotenk» [JSC Flotenk company]: ofic. sajt. Available at:http://www.flotenk.ru/ (accessed: June 17, 2017).
8. Zinovev V.S., Ovchinnikov I.G. Vozmozhnost primenenija kompozitnyh materialov pri iz-gotovlenii i montazhe peshehodnyh mostov [Possibility of application of composite materials when manufacturing and mounting pedestrian bridges] // Novye idei novogo veka: mater. mezhdunar. nauch. konf. FAD TOGU. 2013. T. 2. S. 278–284.
9. Kompanija JAMCO Corp. [JAMCO Corp. company]: ofic. sajt. Available at: https://www.jamco.co.jp/ja/index.html (accessed: June 17, 2017).
10. Novye polimernye kompozicionnye materialy i tehnologii: tehnologicheskaja platform [New polymeric composite materials and technologies: technological platform]: ofic. sajt. Available at: http://tppkm.viam.ru (accessed: June 17, 2017).
11. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
12. Doriomedov M.S., Petrov A.V., Daskovskiy M.I., Skripachev S.Yu. Pererabotka armiruyushchikh napolniteley pri utilizatsii izdeliy iz PKM [Processing of reinforcing fillers at utilization of products from PCM] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №8. St. 12. Available at: http://www.viam-works.ru (accessed: July 02, 2017). DOI: 10.18577/2307-6046-2016-0-8-12-12.
13. Sevastjanov D.V., Doriomedov M.S., Daskovskij M.I., Skripachev S.Ju. Samoarmirovannye polimernye kompozity – klassifikacija, poluchenie, mehanicheskie svojstva i primenenie (obzor) [Single-polymer composites – classification, synthesis, mechanical properties and application (review)] // Trudy VIAM: jelektron. nauch.-tehnich. zhurn. 2017. №4 (52). St. 12. Available at: http://www.viam-works.ru (accessed: July 02, 2017). DOI: 10.18577/2307-6046-2017-0-4-12-12.
14. Kablov E.N. Sovremennye materialy – osnova innovatsionnoy modernizatsii Rossii [Modern materials – basis of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.
15. Kablov E.N. Kompozity: segodnya i zavtra [Composites: today and tomorrow] // Metally Evrazii. 2015. №1. S. 36–39.
8.
category: Testing of materials and structures
УДК 666.1.056:621.793.7
Aliev A.A.1
Research of material of reflectors of headlights of lighting devices for the purpose of determination of the causes of defect of «orange-peel» and development of technical solutions on his elimination
Researches of material of reflectors of headlights from the cold-rolled tape of steel 08Yu of lighting devices for the purpose of determination of the causes of defect of «orange-peel» in the course of their production are conducted by cold stamping. It is established that the non-uniform structure of the applied material 6–10 points is ferrite grain size the cause of defect. Technical solutions for elimination of defect of «orange-peel» are developed and introduced.
Keywords: reflector headlights, reflector, lighting engineering, «orange-peel» defect.
Reference List
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2. Sverdenko V.P., Pasechnyi S.A. Metall dlia listovoi shtampovki [Metal for sheet metal stamping]. Minsk: Izd-vo AN BSSR, 1961. 273 s.
3. Guliaev A.P. Metallovedenie [Metallurgical science]. M.: Metallurgiia, 1966. 143 s.
4. Dedek V. Polosovaia stal dlia glubokoi vytiazhki [Flat steel for deep extract]. M.: Metallurgiia, 1970. 44 s.
5. Materialovedenie [Materials science] / pod red. B.N. Arzamasova. M.: Mashinostroenie, 1996.
165 s.
2. Sverdenko V.P., Pasechnyi S.A. Metall dlia listovoi shtampovki [Metal for sheet metal stamping]. Minsk: Izd-vo AN BSSR, 1961. 273 s.
3. Guliaev A.P. Metallovedenie [Metallurgical science]. M.: Metallurgiia, 1966. 143 s.
4. Dedek V. Polosovaia stal dlia glubokoi vytiazhki [Flat steel for deep extract]. M.: Metallurgiia, 1970. 44 s.
5. Materialovedenie [Materials science] / pod red. B.N. Arzamasova. M.: Mashinostroenie, 1996.
165 s.
9.
category: Composite materials
УДК 687.8:66.047.76
Doriomedov M.S.1, Zhelezina G.F.1
Russian aramic filler market
The article is devoted to the review of the Russian market of aramid fibers, as well as their use for the manufacture of products for various purposes and as reinforcing fillers of polymer composite materials. The properties of Russian and foreign aramid fibers are compared. The main producers and consumers of aramid fibers are presented, the estimated volumes of production
Keywords: аramid fibers, organoplastics, reinforcing fillers.
Reference List
1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [In-novative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Sergeeva E.A., Kostina K.D. Analiz assortimenta aramidnyh volokon i ih svojstv [Analysis of the range of aramide fibers and their properties] // Vestnik Kazanskogo tehnologicheskogo universiteta. 2015. T. 18. №14. S. 124–125.
3. Global and China Aramid Fiber Industry Report, 2016–2020 // Global Information. URL: https://www.giiresearch.com/report/rinc320244-global-china-aramid-fiber-industry-report.html (дата обращения: 17.06.2017).
4. Global and China Aramid Fiber Industry Report, 2014–2017 // PR Newswire. URL: http://www.prnewswire.com/news-releases/global-and-china-aramid-fiber-industry-report-2014-2017-300018091.html (дата обращения: 17.06.2017).
5. Centr raskrytija korporativnoj informacii [Center of disclosure of corporate information]: [Jelektronnyj resurs]. Available at: http://www.e-disclosure.ru/portal/files.aspx?id=508&type=2 (accessed: June 17, 2017).
6. Kompanija OOO «NPP «Termoteks» [JSC NPP Termoteks company]: ofic. sajt. Available at: http://npptermoteks.ru/ (accessed: May 30, 2017).
7. Bronezhilety voennyh polegchajut pochti na tret [Bullet-proof vests of military will become easier almost on third] // Nazvanie sajta: [Jelektronnyj resurs]. Available at: http://izvestia.ru/news/632291 (accessed: July 01, 2017).
8. Shebanov S.M., Novikov I.K. Uvelichenie prochnostnyh harakteristik aramidnogo volokna Rusar pri jelektromagnitnoj obrabotke [Increase in strength characteristics of aramide fiber Rusar at electromagnetic processing] // Nauka i Mir. 2014. T. 1. №10. (14). S. 81–83.
9. Zhelezina G.F., Matveeva N.N. Konstrukcionnye organoplastiki [Constructional organoplasty] // Vse materialy. Jenciklopedicheskij spravochnik. 2007. №1. S. 11–12.
10. Zhelezina G.F., Matveeva N.N. Konstrukcionnye organoplastiki (okonchanie) [Constructional organoplasty (termination)] // Vse materialy. Jenciklopedicheskij spravochnik. 2007. №2. S. 2–4.
11. Zhelezina G.F. Konstrukcionnye i funkcionalnye organoplastiki novogo pokoleniya [Constructional and functional organoplastics of new generation] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №4. St. 06. Available at: http://www.viam-works.ru (accessed: June 20, 2017).
12. Tihonov I.V., Chernyh T.E., Shijanova L.B. i dr. Aramidnye niti Rusar-NT i sfery ih primenenija [Aramide threads of Rusar-NT and sphere of their application] // Polimernye kompozicionnye materialy novogo pokolenija dlja grazhdanskih otraslej promyshlennosti: sb. dokl. nauch. konf. M.: VIAM, 2015. St. 02.
13. Zhelezina G.F., Vojnov S.I., Chernyh T.E., Chernyh K.Ju. Novye aramidnye volokna Rusar-NT dlja armirovanija konstrukcionnyh organoplastikov [New aramide fibers of Rusar-NT for reinforcing constructional organoplastikov] // Voprosy materialovedenija. 2015. №1 (81). S. 60–70.
14. Kablov E.N. Kompozity: segodnya i zavtra [Composites: today and tomorrow] // Metally Evrazii. 2015. №1. S. 36–39.
15. Doriomedov M.S., Petrov A.V., Daskovskiy M.I., Skripachev S.Yu. Pererabotka armiruyushchikh napolniteley pri utilizatsii izdeliy iz PKM [Processing of reinforcing fillers at utilization of products from PCM] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №8. St. 12. Available at: http://www.viam-works.ru (accessed: March 02, 2017). DOI: 10.18577/2307-6046-2016-0-8-12-12.
16. Petrov A.V., Doriomedov M.S., Skripachev S.Yu. Zarubezhnyj opyt razvitiya proizvodstva izdelij s ispolzovaniem vtorichno pererabotannyh polimernyh kompozicionnyh materialov (obzor) [Foreign experience of manufacturing products using recycled polymer composites (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №12. St. 12. Available at: http://www.viam-works.ru (accessed: January 20, 2017). DOI: 10.18577/2307-6046-2015-0-12-12-12.
2. Sergeeva E.A., Kostina K.D. Analiz assortimenta aramidnyh volokon i ih svojstv [Analysis of the range of aramide fibers and their properties] // Vestnik Kazanskogo tehnologicheskogo universiteta. 2015. T. 18. №14. S. 124–125.
3. Global and China Aramid Fiber Industry Report, 2016–2020 // Global Information. URL: https://www.giiresearch.com/report/rinc320244-global-china-aramid-fiber-industry-report.html (дата обращения: 17.06.2017).
4. Global and China Aramid Fiber Industry Report, 2014–2017 // PR Newswire. URL: http://www.prnewswire.com/news-releases/global-and-china-aramid-fiber-industry-report-2014-2017-300018091.html (дата обращения: 17.06.2017).
5. Centr raskrytija korporativnoj informacii [Center of disclosure of corporate information]: [Jelektronnyj resurs]. Available at: http://www.e-disclosure.ru/portal/files.aspx?id=508&type=2 (accessed: June 17, 2017).
6. Kompanija OOO «NPP «Termoteks» [JSC NPP Termoteks company]: ofic. sajt. Available at: http://npptermoteks.ru/ (accessed: May 30, 2017).
7. Bronezhilety voennyh polegchajut pochti na tret [Bullet-proof vests of military will become easier almost on third] // Nazvanie sajta: [Jelektronnyj resurs]. Available at: http://izvestia.ru/news/632291 (accessed: July 01, 2017).
8. Shebanov S.M., Novikov I.K. Uvelichenie prochnostnyh harakteristik aramidnogo volokna Rusar pri jelektromagnitnoj obrabotke [Increase in strength characteristics of aramide fiber Rusar at electromagnetic processing] // Nauka i Mir. 2014. T. 1. №10. (14). S. 81–83.
9. Zhelezina G.F., Matveeva N.N. Konstrukcionnye organoplastiki [Constructional organoplasty] // Vse materialy. Jenciklopedicheskij spravochnik. 2007. №1. S. 11–12.
10. Zhelezina G.F., Matveeva N.N. Konstrukcionnye organoplastiki (okonchanie) [Constructional organoplasty (termination)] // Vse materialy. Jenciklopedicheskij spravochnik. 2007. №2. S. 2–4.
11. Zhelezina G.F. Konstrukcionnye i funkcionalnye organoplastiki novogo pokoleniya [Constructional and functional organoplastics of new generation] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №4. St. 06. Available at: http://www.viam-works.ru (accessed: June 20, 2017).
12. Tihonov I.V., Chernyh T.E., Shijanova L.B. i dr. Aramidnye niti Rusar-NT i sfery ih primenenija [Aramide threads of Rusar-NT and sphere of their application] // Polimernye kompozicionnye materialy novogo pokolenija dlja grazhdanskih otraslej promyshlennosti: sb. dokl. nauch. konf. M.: VIAM, 2015. St. 02.
13. Zhelezina G.F., Vojnov S.I., Chernyh T.E., Chernyh K.Ju. Novye aramidnye volokna Rusar-NT dlja armirovanija konstrukcionnyh organoplastikov [New aramide fibers of Rusar-NT for reinforcing constructional organoplastikov] // Voprosy materialovedenija. 2015. №1 (81). S. 60–70.
14. Kablov E.N. Kompozity: segodnya i zavtra [Composites: today and tomorrow] // Metally Evrazii. 2015. №1. S. 36–39.
15. Doriomedov M.S., Petrov A.V., Daskovskiy M.I., Skripachev S.Yu. Pererabotka armiruyushchikh napolniteley pri utilizatsii izdeliy iz PKM [Processing of reinforcing fillers at utilization of products from PCM] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №8. St. 12. Available at: http://www.viam-works.ru (accessed: March 02, 2017). DOI: 10.18577/2307-6046-2016-0-8-12-12.
16. Petrov A.V., Doriomedov M.S., Skripachev S.Yu. Zarubezhnyj opyt razvitiya proizvodstva izdelij s ispolzovaniem vtorichno pererabotannyh polimernyh kompozicionnyh materialov (obzor) [Foreign experience of manufacturing products using recycled polymer composites (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №12. St. 12. Available at: http://www.viam-works.ru (accessed: January 20, 2017). DOI: 10.18577/2307-6046-2015-0-12-12-12.