Archive - Электронный научно-технический журнал "Новости материаловедения. Наука и техника"

Articles

УДК 669.018.44:669.245

Ospennikova O.G.¹, L.I. Rassohina¹, Bityutskaya O.N.¹, Gamasina M.V.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

DEVELOPMENT OF TECHNOLOGICAL PARAMETERS OF OBTAINING OF CASTINGS OF SHAPED COMPONENTS OF AIRCRAFT GAS TURBINE ENGINE MADE OF HEAT-RESISTANT NICKEL ALLOY VZh159

The results of development of technological parameters of obtaining of castings of shaped parts made of cast version of alloy VZh159, superior in the properties of heat-resistant alloy of Nickel-chrome based EP648. The results of the study led to the conclusion that the use of the alloy VZh159 is possible for the manufacture of shaped castings of aircraft engine parts.

Keywords: alloy VZh159, castability molded part of the «diffuser», gas turbine engines.

Reference List

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7. Evgenov A.G., Rogalev A.M., Nerush S.V., Mazalov I.S. Issledovanie svojstv splava EP648, poluchennogo metodom selektivnogo lazernogo splavleniya metallicheskih poroshkov [A study of properties of EP648 alloy manufactured by the selective laser sintering of metal powders] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 02. Available at: http://www.viam-works.ru (accessed: March 21, 2018). DOI: 10.18577/2307-6046-2015-0-2-2-2.
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УДК 669.293

Kolodyazhny M.Yu.¹, Bondarenko Yu.A.¹, Yechin A.B.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

FORMATION OF THE NATURAL-COMPOSITE STRUCTURE OF LARGE-SIZED BILLETS OF THE EUTECTIC ALLOY OF THE Nb–Si SYSTEM

A study of the directional crystallization process in a liquid metal cooler and also the features of the formation of a natural composite structure of a eutectic niobium-silicon alloy with respect to the production of large-sized gripping details for test machines are presented

Keywords: directional crystallization, heat-resistant eutectic alloy, structure of a eutectic composite, silicide niobium, solid solution of niobium, short-term strength, long-lasting strength.

Reference List

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21. Bondarenko YU.A. Perspektivy tekhnologii napravlennoj kristallizatsii krupnogabaritnyh rabochih lopatok nazemnyh gazovyh turbin [Perspectives of technology of the directed crystallization of large-size working blades of land gas turbines] // Materialovedenie. 1998. №7. S. 21–25.
22. Bondarenko YU.A., Kolodyazhnyj M.YU., Echin A.B., Narskij A.R. Napravlennaya kristallizatsiya, struktura i svojstva estestvennogo kompozita na osnove evtektiki Nb–Si na rabochie temperatury do 1350°S dlya lopatok GTD [Directional solidification, structure and properties of natural composite based on eutectic Nb–Si at working temperatures up to 1350°С degrees for the blades of gas turbine engines] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2018. №1. St. 01. Available at: http://www.viam-works.ru (accessed: 13 June, 2018.). DOI: 10.18577/2307-6046-2018-0-1-1-1.
23. Kablov E.N., Bondarenko Ju.A., Echin A.B. Razvitie tehnologii napravlennoj kristallizacii litejnyh vysokozharoprochnyh splavov s peremennym upravljaemym temperaturnym gradientom [Development of technology of cast superalloys directional solidification with variable controlled temperature gradient] // Aviacionnye materialy i tehnologii. 2017. №S. S. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.

category: Composite materials

УДК 669.018.95

Bolshakova A.N.¹, Efimochkin I.U.¹, Dmitrieva V.V.¹, Burkovskay N.P.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

DISPERSION-STRENGTHENED COMPOSITION MATERIALS BASED ON MOLYBDENUM (review)

The present review describes fabrication, applying and reinforced of refractory compounds of dispersion-strengthened composition materials based on molybdenum. The most effective method to obtain dispersion-strengthened composite materials is powder metallurgy. It is shown that improvement of mechanical properties and heat resistance of metal matrix composition materials based on molybdenum can be achieved by introduction of dopants to matrix material and by using of combination of strengthening particles of intermetallide compounds (silicides) and as well as oxides of refractory compounds.

Keywords: composition materials, dispersion strengthening, mechanical alloying, powder metallurgy.

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УДК 621.775.8

Zimichev A.M.¹, Varrik N.M.¹, Sumin V.A.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

TO A QUESTION OF FORMATION OF CONTINUOUS REFRACTORY ALUMINA-BASED FIBERS

High-temperature heat-insulating materials on the basis of heat-resistant fibers are one of priority objects of development of materials scientists now. The alumina continuous fibers used for manufacture of the flexible high-temperature sealing heat-insulating materials working at temperatures over 1500°C, such as fabrics, braidings and cords. Flexibility of the continuous fibers received by sol-gel method depends on a number of factors. Structure and composition of the ceramic fiber received by this multistage process are depend on the quality of the used precursors, conditions of process of evaporation of spinning solution, the form of orifices and conditions of extrusion of green fibers from solution and conditions of the subsequent heat treatment during of which there are chemical and phase transformations occuring. In this paper influence of characteristics of spinning solution and some conditions of formation of a fiber on structure and properties of the received alumina fibers w

Keywords: continuous ceramic fibers, sol-gel method, precursor, alumina, high temperature heat-insulating material.

Reference List

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category: Composite materials

УДК 678.8

A.V. Hrulkov¹, Timoshkov P.N.¹, Yazvenko L.N.¹, Usacheva M.N.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

COMPOSITE MATERIALS FOR MEDICAL AND BIOLOGICAL PURPOSES (review)

Restrictions due to sanctions imposed against the Russian Federation led to a certain shortage of raw materials and equipment, which forced to create its own production of PCM structures – in particular, for promising materials for medical and biological purposes. In this review, the advantages of composite materials in comparison with metal and ceramic implants and prostheses are discussed, promising directions of using PCM for biomedical applications in prosthetics and implantation, material requirements, problems of biomedical composite materials.

Keywords: composite materials, biomaterial, implant, prosthesis, carbon fiber, medical equipment.

Reference List

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category: Composite materials

УДК 667.621

Mukhametov R.R.¹, Petrova A.P.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

PROPERTIES OF EPOXY BINDERS AND THEIR PROCESSING IN POLYMERS COMPOSITION MATERIALS

The article describes the properties of epoxy binders for processing in polymer composition materials using different technologies. The differences between solution and non-solution are shown. Adhesive binders are particularly highlighted. Influence type of filler on structure and water resistance of polymer composition materials is shown. The temperature range of the processing binders is established. The different technologies of receiving polymer composition materials are shown. The differences between properties of binders processed by different technology are shown.

Keywords: binder, solution binder, solvent-free binder, non-solution binder, adhesive binder, mechanical properties, rheological properties.

Reference List

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2. Kablov E.N. Materialy novogo pokolenija [Materials of new generation] // Zashhita i bezopasnost. 2014. №4. S. 28–29.
3. Kablov E.N. Iz chego sdelat budushhee? Materialy novogo pokolenija, tehnologii ih sozdanija i pere-rabotki – osnova innovacij [Of what to make the future? Materials of new generation, technology of their creation and processing – basis of innovations] // Krylja Rodiny. 2016. №5. S. 8–18.
4. Muhamedov R.R., Petrova A.P., Ponomarenko S.A., Ahmadieva K.R., Pavlyuk B.F. Vliyanie tkanyh voloknistyh napolnitelej razlichnyh tipov na svojstva otverzhdennogo svyazuyushchego VS-2526K [Influence of woven fibrous fillers of various types on properties of cured binder VS-2526K] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2018. №3 (63). St. 04. Available at: http//www.viam-works.ru (accessed: April 13, 2018). DOI: 10.18577/2307-6046-2018-0-3-4-4.
5. Muhamedov R.R., Petrova A.P., Ponomarenko S.A., Dolgova E.V., Pavlyuk B.F. Svojstva svyazuyushchego EDT-69N i PKM na ego osnove [Properties of binder EDT-69N and polymer composites on its basis] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2018. №4 (64). St. 04. Available at: http//www.viam-works.ru (accessed: April 13, 2018). DOI: 10.18577/2307-6046-2018-0-4-4-4.
6. Babin A. N. Svyazujushhie dlya polimernyh kompozicionnyh materialov novogo pokoleniya [Binding for polymeric composite materials of new generation] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №4. St. 11. Available at: http://www.viam-works.ru (accessed: April 13, 2018).
7. Postnova M.V., Postnov V.I. Opyt razvitiya bezavtoklavnyh metodov formovaniya PKM [Development experience out-of-autoclave methods of formation PCM]// Trudy VIAM: ehlektron. nauch.-tekhnich. zhurn. 2014. №4. St. 06. Available at: http://www.viam-works.ru (accessed: April 13, 2018). DOI 10.18577/2307-6046-2014-0-4-6-6.
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10. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svyazujushhie dlya perspektivnyh metodov izgotovleniya PKM novogo pokoleniya [Melt binding for perspective methods of production of PCM of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.
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12. Chursova L.V., Dushin M.I., Kogan D.I. i dr. Plenochnye svyazuyushchie dlya RFI-tekhnologii [Film binding for RFI technology] // Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 63–66.
13. Kogan D.I., Chursova L.V., Petrova A.P. Tekhnologiya izgotovleniya PKM sposobom propitki plenochnym svyazuyushchim [PKM manufacturing techniques in the way of impregnation by the film binding] // Klei. Germetiki. Tekhnologii. 2011. №6. S. 25–29.
14. Kogan D.I., CHursova L.V., Petrova A.P. Polimernye kompozitsionnye materialy, poluchennye putem propitki plenochnym svyazuyushchim [The polymeric composite materials received by impregnation by the film binding] // Vse materialy. Entsiklopedicheskij spravochnik. 2011. №11. S. 2–6.
15. Lukina N.F., Dementeva L.A., Petrova A.P. i dr. Kleevye svyazuyushchie dlya detalej iz PKM sotovoj konstruktsii [Glue binding for details from PKM of cellular design] // Klei. Germetiki. Tekhnologii. 2016. №5. S. 12–16.
16. Petrovа A.P., Dementyevа L.A., Lukina N.F., Chursova L.V. Kleevye svjazujushhie dlja polimernyh kompozicionnyh materialov na ugle- i steklonapolniteljah [Adhesive binders for polymer composite materials based on carbon- and glass fillers] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №9. St. 11. Available at: http://www.viam-works.ru (accessed: April 13, 2018). DOI: 10.18577/2307-6046-2015-0-9-11-11.
17. Petrova A.P., Lukina N.F., Melnikov D.A., Besednov K.L., Pavlyuk B.F. Issledovanie svojstv otverzhdennyh kleevyh svyazuyushchih [Research of properties of cured adhesive binders] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2017. №10 (58). St. 06. Available at:http//www.viam-works.ru (accessed: April 13, 2018). DOI: 10.18577/2307-6046-2017-0-10-6-6.
18. Petrova A.P., Lukina N.F., Mel'nikov D.A., Besednov K.L., Pavlyuk B.F. Mekhanicheskie svojstva otverzhdennyh kleevyh svyazuyushchih [Mechanical properties of the otverzhdenny glue binding] // Klei. Germetiki. Tekhnologii. 2018. №3. S. 14–17.
19. Petrova A.P., Malysheva T.V. Klei, kleevye svyazuyushchie i kleevye prepregi: uchebnoe posobie [Glues, glue binding and glue prepregs: manual] / pod obshch. red. E.N. Kablova. M.: VIAM, 2017. 472 s.

УДК 678.4

Chaykun A.M.¹, Alifanov E.V.¹, Naumov I.S.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

ELASTOMERIC MATERIALS FOR USE IN FUEL AND OIL SYSTEMS (review)

The main types of fuel and oil resistant rubbers and feature of their application are described. Features of selection of elastomer for fuel and oil resistance sealants are shown. Characteristics of fuel and oil resistance rubbers of different types are given. The main types of fuel and oil resistant rubbers and raw rubbers, features of their application are described. Comparative characteristics of domestic fuel and oil resistant rubbers of mass application are provided. The processes occurring in the contact of rubbers with liquid aggressive working environment are described. Information on the last development in the field of creation of fuel and oil resistant materials is supplied.

Keywords: rubbers, raw rubbers, fuel, oil.

Reference List

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2. Kablov E.N. Rol himii v sozdanii materialov novogo pokoleniya dlya slozhnyh tekhnicheskih sistem [Chemistry role in creation of materials of new generation for complex technical systems] // HKH Mendeleevskij sezd po obshchej i prikladnoj himii: tez. dokl. v 5 t. Ekaterinburg: UrO RAN, 2016. S. 25–26.
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17. Dik Dzh. S. Kak uluchshit rezinovye smesi. 1800 prakticheskikh rekomendatsii dlia resheniia problem. 2-e izd. Per. s angl. [How to improve rubber mixes. 1800 practical recommendations for the solution of problems. 2nd prod. Trans. from Engl.] / pod red. B.L. Smirnova. SPb.: Professiia, 2016. 352 s.
18. Chajkun A.M., Venediktova M.A., Eliseev O.A., Naumov I.S. Issledovanie toplivostojkih rezin na osnove butadien-nitrilnyh kauchukov, izgotovlennyh s primeneniem emulgatorov razlichnyh tipov [Research of oil resistance from basis butadiyen-nitrile rubbers made using emulsifiers of different types] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2014. №8. St. 09. URL: http://www.viam-works.ru (data obrashcheniya: 09.06.2018). DOI: 10.18577/2307-6046-2014-0-8-9-9.
19. Rumyantseva A.V. Morozo-, maslo-, benzostojkie kompozitsionnye materialy na osnove oksidnyh kauchukov: avtoref. dis. … kand. tekhn. Nauk [Cold-resistant, oilproof, petrolresistant composite materials on the basis of oksidny rubbers: thesis, cand. Sc. (Tech.)]]. SPb., 2018. 21s.
20. Chajkun A.M., Naumov I.S., Eliseeev O.A. Ftorsiloksanovye reziny: nekotorye aspekty primeneniya [Fluoro-silicone rubbers: some aspects of application] // Aviatsionnye materialy i tekhnologii. 2013. №2. S. 35–36.
21. Venediktova M.A., Naumov I.S., Chajkun A.M., Eliseev O.A. Sovremennye tendencii v oblasti ftorsiloksanovyh i siloksanovyh kauchukov i rezin na ih osnove (obzor) [Current trends in fluorosiloxane and siloxane rubbers and rubber compounds based thereon (review)] // Aviacionnye materialy i tehnologii. 2014. №S3. S. 17–24. DOI: 10.18577/2071-9140-2014-0-S3-17-24.
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category: Testing of materials and structures

УДК 620.1:678.8

Nikolaev E.V.¹, Pavlov M.R.¹, Andreeva N.P.¹, Slavin A.V.¹, Skirta A.A.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

INVESTIGATION OF THE AGING PROCESSES OF POLYMERIC COMPOSITE MATERIALS IN NATURAL CONDITIONS OF TROPICAL CLIMATE OF NORTH AMERICA

On the example of polymer composite materials of three types: carbonic fiber, fibreglasses and organic fiber, for aviation purposes, a study was made of the influence of the combination of climatic factors in the weathering of the tropical climate of North America on the firmness of their strength characteristics at normal and higher temperatures, and structural effects climatic effects is carried out. The paper presents the results of Arizona-test (tropical dry climate) and Florida-test (tropical wet climate).

Keywords: polymeric composite materials, climatic factors, aging, structural transformations, strength characteristics of polymer composite materials.

Reference List

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5. Kablov E.N., Startsev O.V. Fundamentalnye i prikladnye issledovaniya korrozii i stareniya materialov v klimaticheskih usloviyah (obzor) [The basic and applied research in the field of corrosion and ageing of materials in natural environments (review)] // Aviatsionnye materialy i tekhnologii. 2015. №4 (37). S. 38–52. DOI: 10/18577/2071-9140-2015-0-4-38-52.
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14. Nikolaev E.V., Pavlov M.R., Laptev A.B., Ponomarenko S.A. K voprosu opredeleniya sorbirovannoj vlagi v polimernyh kompozitsionnyh materialah [To the problem of determining the moisture sorbed in polymeric composite materials] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2017. №8 (56). St. 07. Available at: http://www.viam-works.ru (accessed: June 16, 2018). DOI: 10.18577/2307-6046-2017-0-8-7-7.
15. Nikolaev E.V., Barbotko S.L., Andreeva N.P., Pavlov M.R., Grash-chenkov D.V. Kompleksnoe issledovanie vozdeystviya klimaticheskikh i ekspluatatsionnykh faktorov na novoe pokolenie epoksidnogo svyazuyushchego i polimernykh kompozitsionnykh materialov na ego osnove. Chast 4. Naturnye klimaticheskie ispytaniya polimernykh kompozitsionnykh materialov na osnove epoksidnoy matritsy [Complex research of influence of climatic and operational factors on new generation epoxy binding and polymeric composite materials on its basis. Part 4. Natural climatic tests of polymeric composite materials on the basis of epoxy matrix] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №6. St. 11. Available at: http://www.viam-works.ru (accessed: June 16, 2018). DOI: 10.18577/2307-6046-2016-0-6-11-11.
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category: Testing of materials and structures

УДК 66.017

Kochubey A.Ya.¹, Treninkov I.A.¹

[1] Federal State Unitary Enterprise All-Russian Scientific Research Institute of Aviation Materials State Research Center of the Russian Federation

THE CONTINUOUS ROENTGEN SPECTRUM APPLICATION FOR CONSTRUCTION OF DIRECT POLAR FIGURES OF CRYSTALS

Physical principles of construction of direct polar figures are stated at roentgen radiation of crystals in a continuous roentgen spectrum. Basic differences of such construction from construction of direct polar figures with application of a monochromatic х-radiation are specified. Communication of parametres of х-ray experiment with quantity of poles on a direct polar figure is shown. Conditions of reception of direct polar figures with demanded quantity of families of poles are defined. Possibility of application of the most widespread х-ray diffractometers is shown at the solution of the observed problems.

Keywords: continuous roentgen spectrum, white х-radiation, х-ray crystal analysis, crystal structure, metal research.

Reference List

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